After the first month of operation with the predictive monitoring system on our assembly line, the reduction in unplanned downtime was remarkable. The Realcps team configured the alert thresholds together with our technicians, which made adoption much faster. Now we can anticipate failures in welding robots up to 48 hours in advance.
January 15, 2025
A Review After the First Month
Communication during the installation phase was clear, and the Realcps engineers adapted to our production schedules without disrupting shifts. We had some adjustments in the calibration of the temperature sensors during the first week, but support responded in less than two hours. The system is already integrated with our SCADA, and reports are generated automatically.
March 3, 2025
We hired Realcps again to expand the sensor network to our second plant after the good initial experience. This time we implemented a partial digital twin of the raw material warehouse, which allowed us to simulate layout changes without stopping operations. The team already knew our infrastructure, so the integration was faster than in the first project.
April 22, 2025